Unmanned Weighbridge System
Unmanned Weighbridge System software makes it simple to convert existing infrastructure and hardware into a fully unattended operation, reducing theft risk and manual errors. Endel Digital’s state‑of‑the‑art automation control panel integrates multiple peripherals to deliver a completely automated, safe, and efficient Unmanned Weighbridge System.
About Unmanned Weighbridge System
- Provide Two Way Weighbridge Automation System; “Two Way” means vehicles can enter from both sides for weighment, enabling bi‑directional flow without manual intervention. Also, we can pre‑fix a weighbridge for weighment; if a driver attempts another weighbridge, the system will not allow the weighment, enforcing lane binding and preventing misuse.
- The Unmanned Weighbridge System is a standalone solution that supports 24×7 weighing operations without an operator, with the driver operating the system via a simple interface and guided prompts.
- The system can be custom‑designed to suit specific operational requirements, including site layout, traffic direction, safety interlocks, and integration with existing infrastructure.
- Unmanned Weighbridge System Software is an intelligent solution that turns the weighbridge fully secure, automated, and operator‑less, eliminating the need for a full‑time weighbridge operator while improving accuracy and throughput.
- The system can be customized with many add‑ons like camera plate recognition (ANPR), surveillance cameras, traffic barriers, traffic lights, vehicle position sensors, RFID/FASTag, jumbo displays, PA/voice guidance, and kiosks/HMIs.
Delivering end-to-end weighbridge automation tailored to operational needs.
IoT Controller
The IoT controller manages all instruments and removes the PC and operator from the weighbridge office, enabling unattended operation.
RFID Reader
RFID Reader is used for vehicle unique identity; both HF RFID and UHF RFID technology are supported for automation
CCTV IP Camera
CCTV Camera automatically captures the vehicle image at the time of weight save, storing it securely on the server.
Boom Barrier
Boom Barrier ensures the vehicle completes weighment before proceeding to the next process; the barrier is fixed on or near the weighbridge for control.
PA Sound
PA Sound announces instructions for the driver as required, smoothing the process; alerts can be configured in the local language.
Traffic Light
Traffic Light (Red/Green) is used to manage vehicle movement during weighing time—Green to go, Red to stop—to maintain safety and order
LED Display
The driver can verify live weight and vehicle number on the LED Display; after confirmation, the driver accepts and saves the weight.
Vehicle Position Sensor
The vehicle position sensor ensures correct vehicle positioning on the weighbridge and allows saving the weight only when alignment is accurate.
Supported industries:
Quarries
Mining
Steel
Cement
Sugar
Landfills
Waste recycling
Agriculture
Key Features
- Unmanned Weighbridge Software
- iot Based UMS Controler
- Robust and weather-proof stainless steel cabinet for added protection.
- CCTV Camera Supporting
- Data accuracy with pre-programmed vehicle data using RFID card readers or Touch panel with user friendly interface
- Improved facility control and security with traffic barriers, traffic lights, surveillance cameras, etc.
- Weighing Data Management Software interacting with industrial scale terminals provides instant access to critical business information such as operational analysis, billing, and inventory control
- Weighing Terminal with RFID Card Reader or Touch Panel Terminal – for accurate and quick data input
- Position sensors for getting the vehicle in correct alignment on the weighbridge and allows weight capture only when the truck is fully positioned, preventing misreads and fraud.
- Traffic Lights – for safe operation
- Exit & Entry Barriers – for security and arranging vehicle traffic Truck Plate Recognition – for clear identification of vehicles and loads Surveillance Cameras – for increased security
Advantages
- Eliminates the need for weighbridge operators in the weighbridge office.
- Cut weighing operating costs with a fully automated vehicle weighing solution.
- Reduce TAT (Turn Around Time) for busy weighbridges.
- Fully integrate the solution into your back-office systems like ERP, SAP, Oracle, etc.
- Automatic identification of driver (Biomatrix), truck, and trailer with RFID and ANPR system.
- Use UHF (Long Range) and HF (Short Range) RFID reader for automation system.
- Stop malpractice and theft at the weighing station.
- Reduce weighing time from 5 min to 45 sec for one weighing.
- Replaces the PC in the weighing office with an iot based smart controller.
- Lowers PC acquisition and ongoing maintenance costs.
- Web based interface for automation system for easy use, with a dashboard for one‑click information.
PAN India coverage
- Unmanned Weighbridge System installations across PAN India, including Gujarat, Maharashtra, Rajasthan, Madhya Pradesh, Uttar Pradesh, Delhi NCR, Haryana, Punjab, Uttarakhand, Chhattisgarh, Jharkhand, Odisha, West Bengal, Telangana, Andhra Pradesh, Karnataka, Tamil Nadu, and Kerala.
- Deployed at quarries, mining sites, cement and RMC plants, steel yards, landfills, waste recycling centers, agriculture mandis, and logistics hubs across multiple Indian states.