In current age, manufacturing units are becoming more complex, larger and tightly integrated. Customers
are looking for manufacturing process details more transparently and in real-time. Engineering,
maintenance, and productions departments are required to optimize production efficiency, improvise
quality while reducing cost.
Batch processing is the process in which series of operations are carried out on a material or combination
of materials over a period of time. Batch processing is at the heart of core operations of most of the
chemical, Agrochem, pharmaceutical, paint & pigment industry
Endel Digital’s LABMAST is a refreshingly new Digital platform for helping customer optimize their batch
management processes. LABMAST is designed with ease of operations and User personas in mind so
that users at each level benefit through this digital transformation
Endel Digital's LABMAST is Industry 4.0 Solutions and is based on the tenets of;
Endel Digital's LABMAST is based on the tenets of;
Providing detailed business insights
Out of the box dashboard for
easy access to critical
information. Different key
persons get to access only the
relevant datapoints and KPIs,
which are easily accessible from
their customized dashboards.
Enhanced
reporting
Batch wise reports, product
wise reports, time range wise
reports, and raw material wise
reports are easily available out
of the box. Customized filters to
get nearly real-time data
visibility
Secure access
Role based access ensures that
only the right person gets
visibility to the relevant datasets,
that they are authorized to view.
Real-time and
accurate
Nearly real-time data visibility
and data entry, data remains
temper free as edits are disable
unless authorized by the
divisional head.
Integration with
3rd party application
Our software supports flexibility
of integration with any existing
applications like PowerBI,
Tableu, or any ERP Solution.
Problems solved by ORECS Construction Project Management Software
User friendly
The features are designed by the interface and it ensures that is
completely easy to the end user. The new and modified system
will also be responsive to all traffic volumes.
Role based access
The system will have a role based system and the user will have
an access based on his privilege levels.
Workflow
Different stages of the vehicle movement would be accessed
and supported by the system in the premises.
Easy to Maintain
Decisions should be based on the real time data such as active
vehicle on the campus, notification provided to the ware house
to prepare for the next shipment and average time should be
provided for unloading and loading of goods.
Better to maintain
The system would be easier to maintain and would be flexible to add new features and frequently modernized in the future.
How does our solution fit into your organization?
Digitize data entry
Convert all manual forms into digital forms.
Mobile application-based interface with workflow
automation
Kanban representation
for efficient functions
Integrate machines using IIOT
Integrate data with the
help of sensors
Integrate machine-to-machine communication
with RS232 and RS485
interfaces
Provide insight
Map business KPIs with the
application insight
Implement Business
Intelligence dashboards
through multi-system
integration
How does our software optimize your batch processes?
CHECKLIST
Option to read QR Codes or NFC Tags attached to the asset for the identification
of the asset
Auto-assignment of checklist to the person on shift .
Checklist is devised in a sequential manner
Time bound control and automatic notifications to the direct supervisor
Provides comparison reports with previous shifts and completed checklists.
Web dashboard shows upcoming checklists, pending checklists, failed checklists
Alert controls for repeated checklist failures (Frequency can be configured in the
master settings)
Mandatory comment inputs for the failed tasks in the checklist
Mandatory photo capturing for each critical activity on the checklist
Auto-email notification with filled checklist
MATERIAL ISSUANCES NOTE
Create complete product master with current stock codes.
Operator can select stock codes from the drop-down menus and specify each quantity
Supervisor must approve the workflow, for the MIN to be made
MIN must be approved, before the material is issued.
Packaging material quantity is automatically selected based on the quantity of the other materials in the MIN
Suggestive EBQ based on formula provided
Suggestive EBQ based on formula provided
Retrieve complete MIN from the ERP Records.
Select job numbers from ERP System directly
WORKSHEETS
Auto-generation of worksheet based on the MIN.
Prepopulate material code based on the MIN with option for operator to add more material (initial load)
Auto-populate the batch cycle time based on the readings and place it next to the theoretical batch time
Automatically calculate standard loss and actual loss based on the pre-defined formula.
Worksheets will be assigned by supervisor and will have handover option
Pre-existing entries can only be edited by supervisor
Auto-calculate the final yields based on the pre-defined formula
Sample collection scheduling, auto-alerts for missing the scheduled times
Mandatory final quality testing
Integrate panel temperature, to automatically trigger alarm for threshold.
PRODUCT TRANSFER NOTE
Auto-generate product transfer note based on the worksheet output
Dropdown menu for known field in the quality control parameter with expected result
mapping
Exception in quality control parameter should trigger email notification and should be
visible in dashboard
Option to export and mail the PTN in pre-defined format
Option to edit the entries in the product transfer note by supervisor.