Powering the Future of Cement through Smart Digitalization The cement industry, a pillar of global infrastructure, is at a turning […]
From Quarry To Dispatch
We combine deep operational knowledge with specialized technical expertise to deliver comprehensive production optimization solutions for cement plants.
Challenges been faced:
- Raw material headaches (inconsistent quality, moisture variations, blending difficulties)
- Equipment wear from abrasive materials (kiln tire cracks, mill liner wear, conveyor belt degradation)
- High-dust environment challenges (sensor failures, maintenance difficulties, safety risks)
- Process bottlenecks (kiln feed fluctuations, cooler inefficiencies, grinding circuit imbalances)
Our Offerings
Together, these integrated processes make TruePILOT a complete Plant Information Management System, offering end-to-end automation, real-time SAP integration, cloud-based dashboards, KPI monitoring, and centralized control for enhanced visibility, efficiency, and decision-making across the plant.
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Weighbridge Automation System
End-to-end automation for weighbridges to eliminate manual errors, speed up logistics, and integrate with ERP for real-time data tracking.
Click Here Digitized Material Testing
Automated lab systems for accurate testing of raw materials and cement quality, with AI-powered reporting and compliance logs.
Click Here Complete Production Process Digitization
End-to-end digital transformation of cement production—from raw material handling to dispatch—with IoT and analytics.
Click Here Cloud-Based Supply Chain Management
A centralized cloud platform to optimize logistics, track shipments, and manage vendor/transporter coordination seamlessly.
Click Here Secure Premise Management System
A robust AI-driven surveillance and access control system to monitor plant premises, prevent unauthorized entry, and enhance safety.
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Weighbridge Automation
A complete unmanned operation featuring automated access control, sensor-based vehicle positioning, kiosk-enabled slip printing, error-free weighment, and real-time ERP integration.
Gate Management System
An automated access control system integrated with RFID and ANPR ensures complete data accuracy, enhanced vehicle profiling for security, and provides detailed logs and reports.
Parking Queue Management Inspection
An automated access control system that enables real-time recording of vehicle arrival and departure times, monitors turnaround time, and helps in theft prevention.
Area Restriction
Limiting access to specific zones, allowing only authorized personnel or vehicles through controlled, automated systems for safety and security.
Loading and Unloading
Involve controlled transfer of materials using automated systems for speed, accuracy, and safety.
Dispatch Management System
Streamlines the planning, tracking, and execution of deliveries to ensure timely and accurate dispatch of goods.
Integration for real-time data sync, ensuring accurate tracking, seamless operations, and centralized control across the system.
A complete Plant Information Management System, enabling end-to-end automation, real-time data visibility, and centralized operational control.
Testing Lab
Ensures material quality by conducting precise chemical and physical tests on raw materials, clinker, and cement.
Production visibility
Real-time monitoring of each stage—right from raw material handling to clinker production and final cement dispatch—enabling better control, faster decision-making, and improved operational efficiency
Schematic diagram of Production Plant
Weighbridge Automation
A complete unmanned operation featuring automated access control, sensor-based vehicle positioning, kiosk-enabled slip printing, error-free weighment, and real-time ERP integration.
Gate Management System
An automated access control system integrated with RFID and ANPR ensures complete data accuracy, enhanced vehicle profiling for security, and provides detailed logs and reports.
Parking Queue Management Inspection
An automated access control system that enables real-time recording of vehicle arrival and departure times, monitors turnaround time, and helps in theft prevention.
Area Restriction
Limiting access to specific zones, allowing only authorized personnel or vehicles through controlled, automated systems for safety and security.
Loading and Unloading
Involve controlled transfer of materials using automated systems for speed, accuracy, and safety.
Dispatch Management System
Streamlines the planning, tracking, and execution of deliveries to ensure timely and accurate dispatch of goods.
Integration for real-time data sync, ensuring accurate tracking, seamless operations, and centralized control across the system.
A complete Plant Information Management System, enabling end-to-end automation, real-time data visibility, and centralized operational control.
Testing Lab Ensures material quality by conducting precise chemical and physical tests on raw materials, clinker, and cement.
Production visibility
Real-time monitoring of each stage—right from raw material handling to clinker production and final cement dispatch—enabling better control, faster decision-making, and improved operational efficiency
Schematic diagram of Production Plant
Highlights
Click to get more information Opening the Supply Chain: How a Leading Cement Manufacturer Transformed Vendor, Dispatch, and Payment Operations […]
Concrete Success: How Endel Digital paved the way for digital transformation at RDC Concrete Our client’s business operations run 24/7 […]
