Reeling in transformation: How Yalelo Zambia made waves by implementing automation in their processing plant
Before implementing the solution, our weighing process was entirely manual—leading to unreliable data, rework, and slow turnaround. Endel Digital’s Bluetooth-enabled weighing app has transformed that. We’ve eliminated duplication, reduced stock losses by over 3%, and dramatically improved data visibility across teams.Adoption has been seamless—operators enter data once, managers rely on it daily, and our Power BI dashboard is now the most-used tool in the company.This system hasn’t just improved operations—it’s directly contributed to record sales, minimal disposals, and thousands of dollars in cost savings.
Fig 01 Integrated Operational Architecture
Why we do what we do.
The organization relied on a completely manual batch weighing and data management process, leading to gaps in data, time-consuming entries , and frequent reweighing and reworking of the same material. These inefficiencies resulted in untrustworthy data, a lack of transparency, and poor manpower utilization. With the implementation of weighing automation using a Bluetooth-based mobile application, the team achieved a record-low turnaround time in weighing and further processing for the supply chain, significantly improving efficiency and accuracy.
Clear data for clear and fresh produce
The entire supply chain depends on fresh produce and accurate weighment of the same. The manual processes were causing a number of challenges ;
- Untrustworthy and inaccurate data
- Lack of clear reporting and transparency
- Manhours spent behind data entries and data rework
- Time-consuming weighing and data management causing delays in supply chain and affecting the freshness of the produce.
Accelerating lowest level operations is the simplest way to transform business processes
After thoroughly analyzing the gaps in the existing system, we developed a tailored batch weighing solution that not only meets all of their specific requirements but also provides enhanced consolidated reporting and interactive dashboards for better decision-making
- Automated weighment capturing using Bluetooth-based android application, to maintain data integrity
- Hardware agnostic to allow to connect any Bluetooth scale, and install on any android device
- Capturing low-level downstream data to provide the foundation of the supply chain.
- Unique user roles to maintain organizational structure and data security, limiting the chances of tampering of information
- Custom dashboard for a birds-eye view of complete production environment
- Scalable application to build modules on top of existing system, integrate with 3rd party applications and systems.
- Architecture and workflow created to fit the existing production environment
Traction boosting results
Having good quality data, ensuring no errors/fabrication due to automatic weights entering the system directly has resulted in much more trustworthy data across the business.” Head of IT and Data Analytics
With real-time data comes faster and better decision making
Almost immediately after training and implementation, the operations team as well as the management team was able to see actionable and Batch weighing tangible results from the application.
Operation team includes the users who are physically using the application to enter the weighing data;
- Simplified operations- efficient process for weighing the produce and entering the data. Reduced chances of errors and reweighing and repacking.
- Reduced manual effort- straightforward UI allows for quick data entries, without any paper trail that needs to be manually digitized
- Daily summary- automatically generated daily summaries for individual members and complete teams
- Access to trustworthy and tamper-free data in real-time
- Real-time data monitoring helps in recognising anomalies and trends, allowing quick changes in operations as required
- These changes and decisions allow for efficient production, reducing waste
- This success has now been expanded to other departments, driving further efficiencies in the broader operations.
- Planning the supply chain logistics on the basis of the downstream data has contributed heavily to record low wastage and disposal, and achieving record high sales due to the fresher produce.
