Manufacturing digitisation for 100% production compliance
Endel Digital's ManuFACT - Batch processing digitisation allows for complete visibility of manufacturing operations, giving you the most efficient, safe, and compliant production environment Batch Processing Automation .
Endel Digital’s Industry 4.0 Solutions are based on the tenets of;
Providing detailed business insights
Providing detailed business insights- out of the box dashboard for easy access to critical information. Different key persons get to access only the relevant datapoints and KPIs, which are easily accessible from their customized dashboards.
Enhanced Reporting
Enhanced Reporting- batch wise reports, product wise reports, time range wise reports, and raw material wise reports are easily available out of the box. Customized filters to get nearly real-time data visibility.
Secure access
Secure access- role based access ensures that only the right person gets visibility to the relevant datasets, that they are authorized to view Batch Processing Automation .
Real-time and accurate
Real-time and accurate- nearly real-time data visibility and data entry, data remains temper free as edits are disable unless authorized by the divisional head Batch Processing Automation .
How does our solution fit into your organization?
Digitize data entry
- convert all manual forms into digital forms.
- Mobile application-based interface with workflow automation
- Kanban representation for efficient functions
Integrate machines using IIOT
- Integrate data with the help of sensors
- Integrate machine-to-machine communication with RS232 and RS485 interfaces
Provide insight
- Map business KPIs with the application insight
- Implement Business Intelligence dashboards through multi-system integration
How does our software optimize your batch processes?
- Auto-assignment of checklist to the person on shif
- Checklist is devised in a sequential manner
- Time bound control and automatic notifications to the direct supervisor
- Provides comparison reports with previous shifts and completed checklists
- Option to read QR Codes or NFC Tags attached to the asset for the identification of the asset
- Web dashboard shows upcoming checklists, pending checklists, failed checklists
- Alert controls for repeated checklist failures (Frequency can be configured in the master settings)
- Mandatory comment inputs for the failed tasks in the checklist
- Mandatory photo capturing for each critical activity on the checklist
- Auto-email notification with filled checklist
- Create complete product master with current stock codes
- Operator can select stock codes from the drop-down menus and specify each quantity
- Supervisor must approve the workflow, for the MIN to be made
- MIN must be approved, before the material is issued
- Packaging material quantity is automatically selected based on the quantity of the other materials in the MIN
- Suggestive EBQ based on formula provided
- Auto-generation of worksheet based on the MIN
- Prepopulate material code based on the MIN with option for operator to add more material (initial load)
- Auto-populate the batch cycle time based on the readings and place it next to the theoretical batch time
- Automatically calculate standard loss and actual loss based on the pre-defined formula
- Worksheets will be assigned by supervisor and will have handover option
- Pre-existing entries can only be edited by supervisor
- Auto-calculate the final yields based on the pre-defined formula
- Sample collection scheduling, auto-alerts for missing the scheduled times
- Mandatory final quality testing
- Auto-email notification with filled checklist
- Auto-generate product transfer note based on the worksheet output
- Dropdown menu for known field in the quality control parameter with expected result mapping
- Exception in quality control parameter should trigger email notification and should be visible in dashboard
- Option to export and mail the PTN in pre-defined format
- Option to edit the entries in the product transfer note by supervisor.
