Synresins Limited is the leading manufacturer of Synthetic Resins in East and Central Africa, leveraging SYNRES license (1982) Technology to produce a wide range of solvent-based, water-based, and specialized resins for industries including:
- Paints & Coatings
- Inks
- Textiles
- Polyesters
- Adhesives
Embedding Kaizen principles into both operations and company culture, Synresins is committed to delivering 100% Quality Right First Time (QRFT) and On-Time-In-Full (OTIF) Error-Free products and services.
However, to maintain its market leadership and further enhance operational excellence, Synresins identified critical inefficiencies in production, material waste, and workforce management. The company embarked on a digital transformation journey to automate processes, eliminate waste, and shift from reactive to proactive, data-driven operations.
"Our goal was clear—integrate smart automation to strengthen our Kaizen culture, reduce waste, and achieve flawless production efficiency."
– Head of Manufacturing Technology, Synresins Limited
Key Industrial Challenges
Synresins’ operations were hindered by core industrial pain points:
The Smart Automation Solution
A preventive, end-to-end digital system was deployed to automate and optimize the entire production cycle:
Industrial Results & Business Impact
The transformation delivered measurable operational gains:
| Metric | Improvement | Business Impact |
|---|---|---|
| Material Waste Reduction | 32% ↓ | Lower disposal costs, improved sustainability |
| Production Throughput | 22% ↑ | Faster order fulfillment, higher revenue potential |
| Manpower Productivity | 18% ↑ | Reduced labor costs, optimized shifts |
| Downtime Prevention | 40% ↓ | Higher asset utilization, fewer delays |
| Batch Accuracy | 90 % ↑ | Reduced the rework by 75% |
Conclusion
Synresins’ digital overhaul tackled critical industrial challenges—waste, throughput, and manpower inefficiencies—by embedding preventive automation into its core operations. The result? A leaner, scalable, and data-driven production ecosystem, positioning the company for sustainable growth in the competitive chemical sector.
